Ways To Improve the Efficiency of Air Compressor

Air Compressor is used throughout many modern laundering facilities, and goes unnoticed until there is a problem. A closer look at the air compressors in most laundry facilities reveals many simple opportunities to make quick, high impact changes that will lower power costs and keep air-powered equipment operating reliably. A systematic approach helps uncover the best steps to take based on the current situation.

Depending on the size of the operation, top-performing laundering facilities require a compressor between 5 and 15 horsepower. Air compressor manufacturers rate their equipment based on both the horsepower and air capacity (cfm or l/min). To get an idea of the actual cost to operate an dental air compressor, users are left to interpret the horsepower rating of each dental equipment.

dental air compressor

For instance, why does one five horsepower compressor cost about a third as much as another? A close examination of the motor nameplate and air capacity of each quickly reveals that the two compressors are not really alike. To obtain the real cost of operation, examining the motor nameplate is a good place to start. The nameplate will reveal the voltage, operating amperes, nominal efficiency and power factor and the service factor of the motor.

The Ways about How to Use Storage to Control Compressed Air Costs

There are many ways to use storage in a compressed air system to improve the performance and repeatability of production equipment. No one method is a total solution. Some industry professionals will tell you that storage is not required for certain types of compressors.

The system, however, can not afford the impact on either performance or operating costs. The alternative to applying storage is to operate at higher pressures with more power all of the time in order to support critical applications and the peak air demand experienced in the system.

There are six basic areas where storage should be properly engineered and applied in the system. These are:

Dedicated storage to improve the speed, thrust, or torque of an application.
Dedicated storage to protect a critical application from pressure fluctuations.
Dedicated storage to meter a high rate of flow application into the system.
General or overhead storage to support applications during the transmission time to the supply side and to create transparency between applications.
Control storage to support events in the system within an allowable pressure drop.
Off line, higher pressure air stored to support large system events and reduce peak electrical demand.

There are a few fundamental principles which must be discussed to understand when and how to apply storage in the system:

First, the article pressure in a system is the terminating pressure at the actual inlet connection to the device. It is not at the regulator or the header, so when someone says they have to have 90 psig for a particular device, it is very important to know where they are monitoring that pressure. This appears to be a small distinction but it makes a huge difference in what is required to support the article.
Second, the purpose of the system is to deliver the required mass of air to the article within the required time. Compressed air travels at a limited velocity inside the system determined by the pressure differential that exists. At 1 psid, this velocity is approximately 250 feet/second which means if the dental air compressors are more than 250 feet away, they won’t see an event which is less than 1 second duration until after it is complete. If you forget to consider time, the value of these storage concepts will be very difficult to grasp.
Third, the primary formula for applying useful storage or capacitance is the capacity to store times the allowable pressure drop. For example, if I have a 660-gallon tank and I can afford to allow the pressure to drop 10 psi then the useful storage is calculated as: (660 gallons / 7.48 gallons/cubic foot) / 14.5 psia = 6.07sscf / psi x 10 psi = 60.7 scf of usable stored air.

 

How to Buy a High-quality Dental Compressor

Some units are portable, allowing practitioners to move them around as needed. Others are mounted in a practice. For hygiene reasons, the dental air compressor is typically attached to short tubing. Dentists may place a unit between two treatment rooms, for example, providing access from either side while leaving the tubes short to reduce the risk of breeding bacteria. The best option for a facility can depend on the number of patients it sees and the kinds of procedures it performs with the use of compressed air.

Dentists in search of a new dental air compressor can begin by searching for models with oil-free reliability. Oil and dentistry simply do not mix. Every operatory requires compressed air to function and operate. However, if the air a dentist uses to run their practice has poor quality, the effects can be extremely detrimental. Having unclean air can negatively impact not only the patient- but the staff, dentist, various procedures and operating costs as well. Compressors which require oil lubrication are consistently adding oil vapor to the stream of compressed air that is released.

Even if the compressor is top of the line, it is impossible for it to filter out all of the oil from the air. The vapor from the oil will eventually negatively impact dental instruments, components and tools as they become clogged and damaged over time. This can result in costly maintenance updates and repairs. Also, much like a vehicle, dental air compressors which use oil require routine oil changes as they steadily expel oil overtime. This can be time consuming to the dentist as oil levels must be checked on a regular basis. By selecting a model with an oil-free compressor, you can eliminate these problems and save both time and money over time.

The second important aspect dentists must consider when purchasing new dental air compressors is whether it is both efficient and reliable. By selecting a model which is made for maximum efficiency with high quality parts, that is properly sized, and one that comes complete with a warranty, you can ensure that your compressor will enhance your practice as well as function in the long run. Along with these considerations, dentists should insist on finding a model with cool running reliability. Because dental air compressors work diligently on a daily basis, it is vital to find a model with proper ventilation and one which will help to dissipate heat that builds up during times of functioning.

Both new and used dental air compressor options are available. Some manufacturers offer refurbished units which have been carefully serviced before sale. These units are similar to those that are new, but have a lower price because they’ve been gently used. It may also be possible to rent a unit, which can help defray the startup costs for a dental practice. The dental equipment needed to start offering services to patients can be substantial, making it expensive to start a new business.

 

 

The Points Which You Need to Know of Dental Air Compressor

Making it through dental school is a rigorous journey, but like any other career path, things only get more difficult after you graduate. Therefore, you should always try to make things easier for yourself by investing in the right kind of durable and dependable equipment.

Among all of the dental tools and equipment that you will need in your dental office, there are a few select items that you simply cannot go without. Dental air compressors are essential for performing some of the most routine tasks in dentistry, and handheld dental x-ray unit has become a staple of today’s offices.

When looking for compressed air for your dental practice it is important that you get the best possible air quality and that your dental compressor provide you with the air you need to operate your practice. As a dentist you focus is on the patient and you just want know that you buy the best solution for your dental business.

Dental compressor suppliers often simplify all this and just tell how many users a compressor will support. This is helpful, but you must check the duty cycle and actual flow to ensure you’re getting what you expect. Product literature may state pump displacement but not true capacity, which is a combination of actual volume output, duty cycle, and tank size.

When developing our air compressors for dental professionals we set out to understand your exact needs. We are confident that our dental air compressors meet the needs for the industry. Our dental compressors are Class 0 certified air quality, 100% oil-free compressed air, they are easy to operate and has a low levels of noise ranging from 53dB(A) to 65dB(A). As a dentist it is important to have a reliable source of dental air at all times, you cannot afford downtime, which is why we have designed our dental air product to have maximum reliability.

About 74% of adults believe that an unattractive smile can hurt their career success, and 100% of dentists should know that they cannot restore a smile without the right kind of equipment. One of the most basic and essential tools for dentists is a dental air compressor. When investing in dental air compressors, you need to evaluate the specific needs of your office. Dental air compressor oil free require very little maintenance and are less expensive than lubricated compressors, but you may be inclined to opt for lubricated versions for a variety of reasons.

 

Knowing More about Dental Air Compressor

The very first engine to power a dentist’s drill was a pedal-operated spinning wheel introduced at the end of the 18th century, reportedly by American President George Washington’s dentist, John Greenwood. This was the extent of the dental engine’s technology until the dawn of electricity another century later. By that time, a reclining folding dental chair had been invented, with an encased motor beside or inside the chair to power dentists’ drills. This station has evolved to incorporate many tools of the denatal field — from sink basins and water flossers to high-lumen lights and suction-supplying air compressors.

Dentists in search of a new dental air compressor can begin by searching for models with oil-free reliability. Oil and dentistry simply do not mix. Every operatory requires compressed air to function and operate. However, if the air a dentist uses to run their practice has poor quality, the effects can be extremely detrimental. Having unclean air can negatively impact not only the patient- but the staff, dentist, various procedures and operating costs as well.

Dental air compressors are essential for performing some of the most routine tasks in dentistry, and digital image equipment has become a staple of today’s offices.   About 74% of adults believe that an unattractive smile can hurt their career success, and 100% of dentists should know that they cannot restore a smile without the right kind of dentist equipment. One of the most basic and essential tools for dentists is a dental air compressor.

Dentists should select a model with dry reliability. With newer models of dental air compressors that are now capable of removing moisture from compressed air, you can ensure that your air is both high in quality, extremely dry, and most importantly, safe.  A dental air compressor helps a practice to actually run on a daily basis. By searching for a model with these four key components, a dentist can ensure a sound addition to any operatory and help keep patients and staff healthy and operating costs at a minimum.

Some units are portable, allowing practitioners to move them around as needed. Others are mounted in a practice. For hygiene reasons, the dental air compressor is typically attached to short tubing. Dentists may place a unit between two treatment rooms, for example, providing access from either side while leaving the tubes short to reduce the risk of breeding bacteria. The best option for a facility can depend on the number of patients it sees and the kinds of procedures it performs with the use of compressed air.

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What Features does a Dental Compressor Need to Have

Nowadays, the dental air compressor is most likely not your main concern when going to the dentist for your yearly check. But studies have shown that the air that your dentist uses to blow dry your teeth isn’t always very healthy for you.  A whole range of oil-free compressors is available on the market. Oil-free compressors have the big advantage that they are 100% oil-free, so there is zero chance of oil in the compressed air system. Why first contaminate the air, to clean it up again later with filters, when you can create clean compressed air with an oil-free compressor?

The oil in oil-lubricated compressors will create a protective film of oil inside the air receiver and air piping. But still, an oil-free compressor would be highly favorable over an oil-lubricated one. There are galvanized or stainless steel air receivers available nowadays, as well as plastic compressed air piping, which will eliminate the problem of corrosion.

Water in the compressed air is a common problem in compressed air system, and it is especially a big concern for dental air systems. For this reason, a dental compressor should be equipped with an compressed air dryer. There are different types of air dryers available, mainly refrigerated and desiccant. But I would recommend the adsorption air dryer .

Desiccant compressed air dryers will create a much lower pressure dewpoint, as low as minus 40 degrees or more. This means that the relative humidity in the compressed air system, and the absolute amount of water in the air (grams/m3) is also very low.

Besides producing clean air (no oil, no water), a dental compressor has some other features that are a must-have for many dentists.

As they are installed in a clean clinic, in a office-like environment (as opposed to an industrial environment), the compressor needs to be quiet, small and work on a standard 220 / 100 volt power outlet.

As the dentist will be busy with its everyday job of fixing peoples teeth, he won’t be very concerned with compressor maintenance. So a maintenance free compressor would be ideal.

When buying a compressor, also make sure that the output (the amount of air it can produce per minute or hour) is right for you. A too-small compressor will give you problem for the obvious reason that the pressure will drop when too many people use air at once.

See more: https://www.oyodental.com/best-Dental-Delivery-Units-for-sale.html

Getting Clean, Hygienic Dental Compressed Air

Studies have shown that the air that your dentist uses to blow dry your teeth isn’t always very healthy for you. You might not have thought about it, but somewhere in your dentist clinic is a compressor that supplies the compressed air for all his ‘work stations’. It’s not different from an ordinary workshop, only this time the compressor needs some extra special attention.

In the old days, dentist had no other choice than to buy a oil-lubricated compressor and use filters in the compressed air line to filter out any oil in liquid or vapor form. But, with filters you can never be 100% sure. Filters will get old and require replacement in time, before they deteriorate.

Nowadays, a whole range of dental oil free air compressors is available on the market. Oil-free compressors have the big advantage that they are 100% oil-free, so there is zero chance of oil in the compressed air system. Why first contaminate the air, to clean it up again later with filters, when you can create clean compressed air with an oil-free compressor?

There is however one downside to oil-free compressors: corrosion. The oil in oil-lubricated compressors will create a protective film of oil inside the air receiver and air piping. But still, an oil-free compressor would be highly favorable over an oil-lubricated one. There are galvanized or stainless steel air receivers available nowadays, as well as plastic compressed air piping, which will eliminate the problem of corrosion.

Water in the compressed air is a common problem in compressed air system, and it is especially a big concern for dental air systems.

Of course, you won’t taste a little water in the compressed air, nor will it be toxic. But, water in the compressed air system will increase the risk of bacteria growth. So you really want to have water-free air coming from your compressor.

For this reason, a dental compressor should be equipped with an compressed air dryer. There are different types of air dryers available, mainly refrigerated and desiccant. But I would recommend the adsorption air dryer (also called desiccant compressed air dryer).

Refrigerated compressed air dryers will only give you a pressure dew point of minimum 2 degrees. This means that below two degrees, water condensate will form on the inside of your equipment. This kind of dewpoint is nice for tools and grinders in a workshop, but is not low enough for a dental compressor.

See more, please visit: https://www.oyodental.com/

What other features does a dental compressor need to have?

dental compressor

Dental scroll compressor. Photo: Atlas Copco
Besides producing clean air (no oil, no water), a dental compressor has some other features that are a must-have for many dentists.

As they are installed in a clean clinic, in a office-like environment (as opposed to an industrial environment), the compressor needs to be quiet, small and work on a standard 220 / 100 volt power outlet.

As the dentist will be busy with its everyday job of fixing peoples teeth, he won’t be very concerned with compressor maintenance. So a maintenance free compressor would be ideal.

When buying a compressor, also make sure that the output (the amount of air it can produce per minute or hour) is right for you. A too-small compressor will give you problem for the obvious reason that the pressure will drop when too many people use air at once.

But a too big compressor can also cause problems. If the compressor is so big that it only runs for 5 minutes a day, every other day, than problems with corrosion can occur, as the compressor never gets the chance to run for some time and get hot. It’s like when you lie in your bed all day for a year… you’ll get slow, lazy, tired.

Installation location: important!
A dental air compressor is typically installed in one of two locations: a small one inside each chair, or a big one in a central location.

Often, the location of the compressor is not given too much though. Many times it’s installed in a boiler room or basement. Don’t do this.

The quality of the air produced is as good as the quality of the air that is sucked in. In a hot, damp boiler room, or in a cold and damp basement, the chances of dirt water an bacteria growth in the compressed air system is much higher.

Install the compressor in a place where it can suck in clean air and where you can easily reach it for maintenance. Dental compressors are so quiet nowadays, that there is no need to hide it in the basement anymore.

Compressor permits
In some countries or states, a compressor permit is need when installing a compressor of certain size (for example a tank size of 100liters or more) or pressure rating (for example more than 13 bar) inside a residential area. Please check with your local authorities if this is the case in your area.

Certification
In some countries it is required that the dental compressor has the right cetfiication. For example TUV, CE, AOTC or ISPESL. Please check with your local authorities.